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Study on Preparation and Performance Testing of Silica-Composite Organic Phase Change Material Microcapsules.
Limin Chen1, Jun Li1, Lixiang Zhu1
1School of Chemical and Environmental Engineering, Anhui Polytechnic University, Wuhu 241000, China.
Polymers
|February 27, 2026
Summary
Researchers developed novel phase-change microcapsules using a green waterborne polyurethane technique. These microcapsules offer tunable performance for applications in building energy efficiency and electronic thermal management.
Area of Science:
- Materials Science
- Chemical Engineering
- Nanotechnology
Background:
- Phase-change materials (PCMs) are crucial for thermal energy storage.
- Developing stable and efficient microencapsulated PCMs is essential for practical applications.
- Existing methods often face challenges with leakage, stability, and environmental impact.
Purpose of the Study:
- To create a core-shell phase-change microcapsule system with a structured composite core.
- To investigate the role of silica in stabilizing the core and tuning phase change properties.
- To develop environmentally friendly microencapsulation methods using waterborne polyurethane.
Main Methods:
- Utilized a mono-caprylate waterborne polyurethane microencapsulation technique.
- Integrated a silica network with phase change materials (ethyl palmitate/paraffin) to form the core.
- Synthesized polyurethane shell from a fatty acid monoglyceride prepolymer.
Main Results:
- Successfully constructed stable core-shell phase-change microcapsules.
- Silica network prevented leakage and modulated phase change temperature and latent heat.
- Developed two types of microcapsules: silica-ethyl palmitate (broad range near room temp) and silica-paraffin (high latent heat, medium temp).
Conclusions:
- The developed microcapsules offer tunable performance for diverse applications.
- The materials are suitable for building energy efficiency and electronic thermal management due to their temperature regulation capabilities.
- The waterborne polyurethane system aligns with green manufacturing principles, showing significant application value.

