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Batteries and Fuel Cells

A battery is a galvanic cell that is used as a source of electrical power for specific applications. Modern batteries exist in a multitude of forms to accommodate various applications, from tiny button batteries such as those that power wristwatches to the very large batteries used to supply backup energy to municipal power grids. Some batteries are designed for single-use applications and cannot be recharged (primary cells), while others are based on conveniently reversible cell reactions that...

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Single-Crystal NCM-Enabled Multifunctional Separator Design for High-Performance Lithium-SPAN Batteries.

Ammaiyappan Anbunathan1, Yi-Shiuan Wu1, Jeng-Kuei Chang2

  • 1Battery Research Center of Green Energy, Ming Chi University of Technology, New Taipei City, Taiwan, ROC.

Small (Weinheim an Der Bergstrasse, Germany)
|March 2, 2026
PubMed
Summary
This summary is machine-generated.

A novel trilayer separator enhances lithium-sulfur (Li-S) battery performance by improving ionic conductivity and stabilizing redox reactions. This breakthrough offers a sustainable path to high-energy, long-lasting Li-S batteries for a low-carbon future.

Keywords:
Li‐BTJ coatingLi‐nafionlithium‐sulfur batteries (Li‐S)mixed‐conduction propertysingle‐crystal NCM811(SC‐NCM)sulfurized polyacrylonitrile (SPAN)trilayer composite separator

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Area of Science:

  • Materials Science
  • Electrochemistry
  • Energy Storage

Background:

  • Lithium-sulfur (Li-S) batteries offer high energy density but face challenges with sluggish redox kinetics and polysulfide shuttling in organo-polymer cathodes like sulfurized polyacrylonitrile (SPAN).
  • Limited active material utilization and poor cycle stability hinder the practical application of SPAN cathodes.

Purpose of the Study:

  • To develop a multifunctional trilayer mixed-conduction separator for enhancing the performance of Li-S batteries with SPAN cathodes.
  • To improve ionic selectivity, kinetic facilitation, and interfacial stabilization within the Li-S battery system.

Main Methods:

  • Fabrication of a trilayer separator comprising single-crystal NCM811 (SC-NCM), BP2000 carbon, and Li-Nafion binder, sandwiched between polypropylene (PP) layers (PP|SC-NCM|PP).
  • Integration of the separator into Li-S cells utilizing SPAN cathodes.
  • Characterization of electrochemical performance, including ionic conductivity, transference number, capacity retention, and rate capability.

Main Results:

  • The trilayer separator facilitated Li+-ion transport, enhanced ionic conductivity (1.82 × 10-3 S·cm-1), and improved Li+ transference number (0.60).
  • Cells demonstrated high initial discharge capacity (1779 mAh·g-1 at 0.1C), excellent cycle stability (80% capacity retention after 500 cycles at 1C), and remarkable high-rate capability (771 mAh·g-1 at 10C).
  • The separator suppressed thermal shrinkage and self-discharge, promoting stable solid-state redox reactions.

Conclusions:

  • The multifunctional trilayer mixed-conduction separator significantly boosts the performance of Li-S batteries with SPAN cathodes.
  • This scalable and recyclable separator design offers a sustainable route to high-performance energy storage.
  • The study sets a precedent for designing advanced mixed-conduction membranes for next-generation batteries.