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Adaptive machine learning models for predictive maintenance in industrial internet of things (IIoT) systems
S Subashree1, M Rajakumaran2, G Pushpa3
1Department of Computer Science and Engineering, E.G.S. Pillay Engineering College, Nagapattinam, Tamil Nadu, India. ssshreesuba@gmail.com.
Scientific Reports
|March 7, 2026
Summary
Adaptive machine learning models significantly improve predictive maintenance in Industrial Internet of Things (IIoT) settings, outperforming traditional methods in fault prediction accuracy and reliability.
Area of Science:
- Industrial Internet of Things (IIoT)
- Machine Learning
- Predictive Maintenance (PdM)
Background:
- Traditional fault prediction models in IIoT struggle with dynamic environmental and equipment changes.
- Enhanced accuracy and reliability are crucial for effective predictive maintenance in industrial settings.
Purpose of the Study:
- To evaluate the performance of adaptive Reinforcement Learning (RL) and Deep Reinforcement Learning (DRL) models for IIoT predictive maintenance.
- To compare adaptive models against non-adaptive models using metrics like accuracy, precision, recall, F1 score, and AUC-ROC.
Main Methods:
- Utilized adaptive machine learning models, including RL and DRL, for fault prediction in IIoT environments.
- Compared the performance of adaptive models against non-adaptive baselines (e.g., Random Forest, SVM).
- Integrated adaptive models with edge and cloud computing for rapid decision-making and system integration.
Main Results:
- Adaptive models demonstrated superior performance in fault prediction compared to traditional models.
- Adaptive models achieved higher accuracy, precision, and recall, significantly reducing false positives and negatives.
- The Adaptive Ensemble model achieved 93.4% accuracy and 95.2% AUC-ROC, outperforming non-adaptive baselines.
Conclusions:
- Adaptive learning models enhance the accuracy and reliability of predictive maintenance systems in IIoT.
- Adaptive models effectively handle environmental and equipment variability, offering significant improvements over non-adaptive approaches.
- The study provides valuable insights for industries seeking to optimize their PdM systems for efficiency and cost-effectiveness.
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