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A Cost-Effective Silica Fume Coating Layer for Stable Zn Metal Anodes
Yuxing Zhang1, Jiaxuan Cheng1, Pan Chen1
1College of Materials Science and Engineering, Sichuan University, Chengdu 610065, China.
Materials (Basel, Switzerland)
|March 14, 2026
Summary
Silica fume coating on zinc anodes prevents dendrite growth in aqueous zinc-ion batteries. This enhances battery stability and longevity, achieving 1800 cycles in full cells.
Area of Science:
- Materials Science
- Electrochemistry
- Energy Storage
Background:
- Aqueous zinc-ion batteries (AZIBs) are promising due to safety and cost advantages.
- Zinc anodes suffer from dendrite growth and corrosion, limiting battery performance.
- Developing stable AZIBs requires effective anode protection strategies.
Purpose of the Study:
- To investigate silica fume as a protective coating for zinc anodes in AZIBs.
- To evaluate the impact of silica fume coating on zinc deposition and battery cycling stability.
- To leverage silica fume's properties for improved AZIB performance.
Main Methods:
- Coating zinc anodes with silica fume (SF@Zn).
- Fabricating and testing symmetrical zinc cells.
- Assembling and cycling full AZIB cells with SF@Zn anodes.
- Analyzing electrochemical performance, including cycling life and capacity retention.
Main Results:
- Silica fume coating improved electrolyte wettability and suppressed zinc dendrite formation.
- Symmetrical cells demonstrated a cycle life of 1800 hours at 0.5 mA·cm-2.
- Full cells achieved an initial capacity of 246.2 mAh·g-1 at 1 mA·cm-2 and retained 100.4 mAh·g-1 after 1800 cycles.
Conclusions:
- Silica fume is an effective, low-cost coating material for stabilizing zinc anodes in AZIBs.
- The SF@Zn anode enhances cycling stability and capacity retention, addressing key AZIB limitations.
- This work presents a viable strategy for developing high-performance and durable aqueous zinc-ion batteries.

