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Advancing Structural Health Monitoring: Accurate PCB Design for IoT-Based Real-Time Damage Detection with Digital

S Adib1, G Ewart1, V Vinogradov1

  • 1School of Engineering, Newcastle University, Newcastle upon Tyne NE1 7RU, UK.

Sensors (Basel, Switzerland)
|March 14, 2026
PubMed
Summary

A new low-cost Printed Circuit Board (PCB) enables accurate Internet of Things (IoT) data collection for structural monitoring. This enhances Digital Twin (DT) integration for improved infrastructure management.

Keywords:
Internet of Things (IoT)Printed Circuit Board (PCB)digital twin (DT)proactive maintenancestructural health monitoring (SHM)

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Area of Science:

  • Engineering
  • Computer Science

Background:

  • Advanced structural monitoring is crucial for infrastructure resilience.
  • Integrating physical structures with Digital Twins (DT) offers proactive management capabilities.
  • Existing solutions for real-time structural data synchronization can be costly and complex.

Purpose of the Study:

  • To develop a cost-effective Printed Circuit Board (PCB) for accurate structural monitoring.
  • To create an Internet of Things (IoT) platform that synchronizes real-time data with Digital Twin (DT) models.
  • To validate the precision and reliability of the developed PCB system.

Main Methods:

  • Design and fabrication of a customized, low-cost PCB.
  • Implementation of a robust communication architecture using MQTT protocols.
  • Integration with MATLAB for efficient data processing and analysis.
  • Validation through comparative tests against conventional monitoring systems.

Main Results:

  • The developed PCB system achieves high accuracy in real-time data capture.
  • Data deviation from conventional systems was less than 1% across various structural damage scenarios.
  • Successful synchronization of data between physical structures and their Digital Twin (DT) counterparts was demonstrated.

Conclusions:

  • Cost-effective PCB solutions can significantly enhance Structural Health Monitoring (SHM).
  • The developed IoT platform facilitates seamless integration with Digital Twin models for advanced infrastructure management.
  • This research paves the way for more resilient and proactive infrastructure maintenance strategies.