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Phthalate-Free Plasticization of Electrostrictive P(VDF-TrFE-CTFE) for Enhanced Actuation
Giulio Gallucci1, Andres Hunt1
1Department of Precision and Microsystems Engineering, Faculty of Mechanical Engineering, Delft University of Technology, Mekelweg 2, Delft 2628 CD, The Netherlands.
ACS Omega
|March 16, 2026
Summary
This study enhances poly-(vinylidene fluoride-trifluoroethylene-chlorotrifluoroethylene) (P-(VDF-TrFE-CTFE)) electroactive polymer actuators using plasticizers. Blending with specific plasticizers significantly boosts strain and deflection for improved soft robotics and wearable applications.
Area of Science:
- Materials Science
- Polymer Science
- Electromechanical Engineering
Background:
- Poly-(vinylidene fluoride-trifluoroethylene-chlorotrifluoroethylene) (P-(VDF-TrFE-CTFE)) based electroactive polymer (EAP) actuators are promising for soft robotics and wearable devices due to their large strains and compliance.
- Optimizing EAP properties, particularly electromechanical transduction, is crucial for expanding their application range.
- Phthalate-free plasticizers offer a safer alternative for modifying polymer properties.
Purpose of the Study:
- To investigate the impact of three phthalate-free plasticizers (BTHC, DINCH, TOTM) on the electromechanical transduction properties of P-(VDF-TrFE-CTFE) terpolymer.
- To quantify the improvements in field-induced strains and actuator deflections achieved through plasticizer blending.
- To explore the relationship between plasticizer concentration, film morphology, and actuator performance.
Main Methods:
- Thin films of P-(VDF-TrFE-CTFE) blended with varying concentrations of BTHC, DINCH, and TOTM were fabricated using stencil printing.
- Film morphology (SEM), crystallinity (XRD), and dielectric properties were analyzed.
- Unimorph actuators were constructed and characterized to measure field-induced transverse strains and tip deflections under varying electric fields and frequencies.
Main Results:
- Maximum strain increased by up to 12.5× in TOTM 10 wt % blends, reaching 1% at 33.2 V/μm.
- Largest tip deflections were observed with TOTM 5 wt % (246.6 μm at 0.1 Hz, 1.65 mm at resonance).
- Actuators with BTHC 15 wt % and TOTM 10 wt % showed 3.8× and 4× strain improvements, respectively, at 18 V/μm. DINCH 5 wt % and TOTM 5 wt % yielded 1.48× and 2.2× higher deflections.
Conclusions:
- Phthalate-free plasticizers, particularly TOTM and BTHC, significantly enhance electromechanical transduction in P-(VDF-TrFE-CTFE) electroactive polymer actuators.
- Plasticizer incorporation improves strain, deflection, and the breakdown field strength of the actuators.
- Further optimization of annealing processes, plasticizer concentrations, and reduction of film porosity can lead to even greater performance enhancements.
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