Performance Evaluation of Polymeric Tubular Membranes for Wastewater from Rubber Production

The purpose of this study was to assess the suitability of tubular polymeric ultrafiltration membranes for use in a closed-loop water system within a rubber manufacturing plant. This research focused on determining the transport and separation properties of polymeric tubular membranes during the ultrafiltration of wastewater generated from washing vulcanised rubber hoses. The tests were conducted using the installation of the UF-1 membrane supplied by APEKO Sp. z o.o. This study evaluated the performance of modified PES membranes with a molecular weight cut-off (MWCO) of 4 kDa and PVDF membranes with MWCO of 100 kDa in the wastewater treatment process, as well as the effectiveness of membrane regeneration. Given the characteristics of wastewater, the key parameters for evaluating ultrafiltration performance included the determination of contaminant separation coefficients (R, %) for non-ionic surfactants (NIS) and chemical oxygen demand (COD), as well as turbidity reduction. The results demonstrated that the tested membranes substantially improved the visual quality of the wastewater by reducing turbidity by more than 95% and exhibited high separation efficiency for the analysed contaminants, with initial values of R_NIS = 95% and R_COD = 85% at the beginning of the ultrafiltration cycle, decreasing to R_NIS < 10% and R_COD < 10% after several hours of operation. During closed-loop filtration, when a twentyfold concentration of contaminants in the retentate was reached, membrane fouling occurred, significantly reducing filtration performance. Chemical cleaning enabled the recovery of approximately 70% of the initial performance for modified PES membranes and 60% for PVDF membranes.