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A low interfacial-toughness self-segregating thermoset for large-scale ice-shedding coating application
David G T Boucher1, Jiayue Huang2,3, Joseph Dahlgren1
1Department of Coatings and Polymeric Materials, North Dakota State University, Fargo, North Dakota, 58108, USA. dean.webster@ndsu.edu.
Materials Horizons
|April 7, 2026
Summary
Developing durable ice-shedding coatings is crucial. This study explores siloxane-polyurethane (Si-PU) thermosets as stress-localized surfaces that promote ice release, offering a durable and scalable solution for large-scale icing challenges.
Area of Science:
- Materials Science
- Surface Engineering
- Tribology
Background:
- Ice accretion poses significant challenges across various industries, necessitating effective ice-release coatings.
- Existing ice-shedding solutions often suffer from poor durability or complex industrial implementation.
- Stress-localized surfaces present a promising avenue for developing advanced ice-shedding materials.
Purpose of the Study:
- To investigate the potential of one-pot self-segregating siloxane-polyurethane (Si-PU) thermosets as durable, stress-localized surfaces.
- To evaluate the ice-shedding capabilities of these Si-PU coatings for large-scale icing applications.
- To explore the relationship between surface modulus heterogeneities and ice-interface crack initiation/propagation.
Main Methods:
- Fabrication of one-pot self-segregating siloxane-polyurethane (Si-PU) thermoset coatings.
- Characterization of surface modulus heterogeneities in the Si-PU coatings.
- Analysis of crack initiation and propagation at the ice/coating interface under icing conditions.
Main Results:
- The self-segregating Si-PU coatings exhibit inherent surface modulus heterogeneities.
- These heterogeneities effectively initiate and propagate cracks at the ice/coating interface, facilitating ice release.
- The developed coatings demonstrate potential for durable and efficient ice-shedding.
Conclusions:
- One-pot self-segregating Si-PU thermosets offer a promising strategy for creating durable, stress-localized surfaces for ice-shedding.
- The surface modulus heterogeneities are key to the ice-release mechanism.
- This approach holds potential for scalable industrial applications in mitigating ice accretion.

