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Morphable architected materials with topologically variable and volumetric reconfiguration.

Kai Xiao1, Yuhao Wang1, Chao Song2

  • 1Global College, Shanghai Jiao Tong University, Shanghai 200240, Shanghai, China. Jaehyung.Ju@sjtu.edu.cn.

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|April 13, 2026
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Summary
This summary is machine-generated.

We developed a new inverse design framework for 3D architected materials that allows for shape changes in all dimensions. This enables tunable mechanical properties and shape locking without material phase transitions.

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Area of Science:

  • Materials Science and Engineering
  • Mechanical Engineering
  • Computational Design

Background:

  • Morphable architected materials offer tunable properties via geometry, but current methods are limited to 1D/2D transformations.
  • Existing strategies often preserve topology and rely on material phase changes for shape retention, limiting volumetric tunability and structural options.

Purpose of the Study:

  • To present a general inverse design framework for topologically variable and volumetric morphing of 3D architected materials.
  • To enable reversible morphing between 2D and 3D configurations with shape locking capabilities.

Main Methods:

  • Combining volumetric mapping of bistable modular origami unit cells with kinematic constraints for flat foldability.
  • Utilizing kinetic constraints to induce structural bistability for shape locking via mechanical instability.
  • Developing an inverse design approach for topologically variable and volumetric morphing.

Main Results:

  • Demonstrated reversible morphing between flat 2D and diverse 3D geometries, including shapes with different Euler characteristics.
  • Achieved functional bistability with stable undeployed and deployed configurations through mechanical instability, not material phase transitions.
  • Enabled a single architected material to exhibit widely tunable bulk and shear moduli and programmable structural responses.

Conclusions:

  • Established a unified paradigm for inverse-designed morphable architected materials with shape locking.
  • Enabled energy-efficient fabrication of complex 3D structures with unprecedented volumetric tunability.
  • Unlocked a new materials design space for architected materials with tunable mechanical properties.