Friction-Induced Thermal Effects in an FGM Layer in Contact with a Homogeneous Layer

An analytical model of frictional heat transfer during the uniform sliding of two layers is proposed. One layer is composed of a functionally graded material (FGM) with a thermal conductivity coefficient that varies exponentially across its thickness, while the second layer is homogeneous, with constant thermophysical properties. The thermal problem of friction is formulated as an initial boundary value problem of heat conduction, accounting for the thermal contact conductance and convective heat exchange with the environment. An exact solution for constant friction power was obtained using the Laplace integral transform, supplemented by an asymptotic form for the initial stage of heating. Based on these analytical solutions, a comprehensive study was carried out for a frictional system comprising a ceramic-metal FGM composite in contact with a homogeneous friction material. A dimensional analysis allowed for both a qualitative and quantitative investigation into the influence of contact conductance, convective heat exchange, layer thickness and the FGM gradient parameter on the temperature evolution and distribution, as well as the time to reach the steady state. It was demonstrated that the implementation of an appropriately graded material can substantially improve thermal operating conditions by enhancing heat dissipation into the material bulk and intensifying convective cooling.