SiO₂-Induced Performance Deterioration in Magnesium Phosphate Cement: Chemical Consumption and Physical Deactivation...

This study investigates the dual mechanisms by which SiO₂ deteriorates magnesium phosphate cement (MPC) performance. MgO-SiO₂ clinkers were prepared using lightly calcined magnesia (MgO) with SiO₂ additions ranging from 1% to 9%, followed by calcination at temperatures between 1100 °C and 1500 °C. Through XRD-Rietveld refinement, workability, compressive strength, and hydration heat analyses, the damaging effects of SiO₂ were systematically evaluated. Results reveal that SiO₂ degrades MPC through two concurrent mechanisms: chemical consumption and physical deactivation of reactive MgO. Chemically, SiO₂ reacts with MgO during calcination to form inert forsterite (Mg₂SiO₄), irreversibly reducing reactive MgO content. Physically, SiO₂ and its reaction products lower the crystallinity and reactivity of remaining MgO while diluting reactive components. A calcination temperature of 1200 °C was optimal, yielding the highest compressive strength (3 d strength > 30 MPa). Increasing SiO₂ dosage monotonically reduced strength; at 1200 °C, 9% SiO₂ reduced 3 d strength by ~40% compared to 1%. Hydration heat analysis showed that both heat flow rate and cumulative heat release increased with SiO₂ content due to enhanced heterogeneous nucleation from Mg₂SiO₄. Critically, this increased heat output did not translate into higher strength, indicating that microstructural quality-not reaction extent-governs mechanical performance. Rietveld quantification confirmed that Mg₂SiO₄ formation increased linearly with SiO₂ dosage and temperature (reaching 72.24% at 1500 °C with 9% SiO₂), providing the material basis for dual damage. This work offers mechanistic insights and experimental support for utilizing low-grade magnesite and optimizing MPC performance.