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Advances in the Application of Additive Manufacturing in Respiratory Inhalation Therapy
Chao Zhang1, Xinyu Zhang1, Junhui Zhang1
1College of Pharmacy, Hebei Medical University, Shijiazhuang, China.
Journal of Aerosol Medicine and Pulmonary Drug Delivery
|April 15, 2026
Summary
Additive manufacturing (AM) advances personalized inhalation therapy by enabling custom devices and formulations. This improves drug delivery precision and patient outcomes for respiratory diseases.
Area of Science:
- Biomedical Engineering
- Pharmaceutical Sciences
- Respiratory Medicine
Background:
- Inhalation therapy is crucial for respiratory diseases like asthma and COPD, offering direct lung targeting.
- Existing inhalation systems lack personalization, leading to variable drug deposition and efficacy, especially in vulnerable populations.
- Emerging applications include vaccine delivery, systemic treatments, and localized tumor therapy.
Purpose of the Study:
- To review recent advances in additive manufacturing (AM) for inhalation therapy.
- To highlight AM's role in personalized device fabrication, particle engineering, and in vitro model construction.
- To discuss AM's potential in exploring novel therapeutic strategies and overcoming current challenges.
Main Methods:
- Comprehensive literature review of additive manufacturing applications in inhalation therapy.
- Analysis of AM's capabilities in structural optimization and particle engineering.
- Examination of 3D-printed models for in vitro studies.
Main Results:
- Additive manufacturing enables personalized 3D-printed inhalation devices and formulation platforms.
- AM enhances control over drug deposition, improves patient compliance, and increases delivery precision.
- Growing evidence supports AM's efficacy in optimizing inhalation therapy for diverse patient needs.
Conclusions:
- Additive manufacturing is transforming inhalation therapy towards patient-centered, intelligent delivery systems.
- AM provides theoretical and technological foundations for next-generation respiratory healthcare solutions.
- Personalized AM approaches promise improved therapeutic outcomes for a wide range of respiratory conditions.
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