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Published on: April 10, 2018
Interlayer Electronic Coupling Breaks the *OH Desorption Limitation in Single-Atom Oxygen Reduction Catalysts
Zengyuan Li1, Wenhao Miao2,3, Qi Huang1
1State Key Laboratory of New Textile Materials and Advanced Processing School of Materials Science and Engineering, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, P. R. China.
None:
In alkaline oxygen reduction, the desorption of *OH intermediate is widely regarded as an intrinsic kinetic bottleneck. Despite extensive coordination engineering of Fe-based single-atom catalysts, sluggish *OH desorption persists, suggesting a fundamental limitation imposed by planar or quasi-planar electronic confinement rather than local coordination alone. Here we demonstrate that introducing interlayer electronic coupling provides an effective route to overcome this constraint. We construct an interlayer-bonded quasi-3D FeN3P single-atom catalyst (FeN3P-BL@NC), in which adjacent layers are directly connected via Fe-P bonds to establish continuous interlayer electronic pathways. This interlayer coupling redistributes Fe d-electron density, stabilizes a higher-spin Fe state, breaks conventional d-band scaling relationships, and weakens Fe-O(H) covalency, thereby effectively breaking the intrinsic *OH desorption limitation and enabling nearly barrierless *OH desorption (ΔG = 0.026 eV). As a result, FeN3P-BL@NC delivers outstanding alkaline ORR activity with a half-wave potential of 0.956 V vs RHE, a kinetic current density of 82.8 mA cm-2 at 0.85 V, a dominant four-electron pathway, and excellent durability. When integrated into primary and rechargeable Zn-air batteries, the catalyst achieves a power density of 223 mW cm-2, a specific capacity of 652 mAh g-1 Zn, and long-term cycling stability, surpassing commercial 20 wt % Pt/C. This work identifies interlayer electronic coupling as an orthogonal design dimension to conventional coordination engineering, enabling access to reaction energetics that are intrinsically inaccessible in planar single-atom catalysts.
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