Smart Exhaust Analytics: A Sensor-Based Way to Identify the Types of Engines Based on the Composition of Exhaust Gas

Classification of vehicle engines using the chemical composition of the exhaust from these engines can be used to identify the engine's design and verify compliance with environmental regulations through the vehicle's emissions. This paper describes a method to identify the type of vehicles using machine learning (ML), where low-cost MQ series sensors measure the gases and particle emissions from a vehicle exhaust system, while simultaneously collecting and measuring the vehicle's temperature and humidity levels. A custom-designed multi-sensor exhaust sensing module is employed to capture real-time exhaust emissions prior to entering the atmosphere. Exhaust samples are collected from vehicles representing three major engine categories: petrol, diesel, and compressed natural gas (CNG). In addition, fresh air samples are collected as a baseline environmental reference for comparison. All exhaust measurements are collected under controlled and consistent engine operating conditions to ensure comparable emission profiling across vehicle classes. To ensure consistent combustion-based emission profiling, this study focuses on conventional fuel-powered vehicles. MQ-series gas sensors are sensitive to combustion by-products emitted during engine operation, such as carbon monoxide (CO), hydrocarbons (HC), while also exhibiting cross-sensitivity to other gaseous components present in exhaust mixtures. Nevertheless, the proposed system performs pattern-based classification using relative sensor response signatures. Standardization of data is achieved through z-score normalization. The best models developed (based on three separate experimental designs) are trained and validated using six supervised machine learning algorithms such as Logistic Regression, Support Vector Machine (RBF), k-Nearest Neighbors, Random Forest, Gradient Boosting Decision Tree, and XGBoost and are compared against one another. Evaluation of the tested algorithms using various evaluation metrics demonstrated that ensemble models outperformed all other algorithms, achieving the highest accuracy of 99.5%. Furthermore, noise analysis confirms that the proposed solution maintains high classification accuracy (more than 89%) even under substantial sensor perturbations mimicking the real-world deployment. The solution proposed below illustrates how using gas sensors and advanced algorithms can provide accurate exhaust identification and identify engines in real-time.