Study of Phase Composition and Mechanical Properties of AM50 Magnesium Alloy with Si Addition

In this paper, the effects of 4 wt.% of silicon on the microstructure and mechanical properties of AM50 magnesium alloys fabricated by the casting method are presented. New AM50/Si material and the base AM50 alloy were gravity cast into a metal mould under the same conditions for comparison. Analyses of the alloys' microstructures were carried out by light microscopy (with differential interface contrast), scanning electron microscopy (with an energy dispersive X-ray spectrometer), as well as X-ray diffraction (XRD). In as-cast conditions, both materials were composed of α-Mg solid solution, α + γ eutectic (where γ is Al₁₂Mg₁₇), Al₈Mn₅ intermetallic phases and discontinuous γ precipitates. The AM50/Si material also consisted of the Mg₂Si phase. This structural constituent appeared in the form of primary crystals with regular polygonal morphology and an α + Mg₂Si eutectic in the form of "Chinese script". In the microstructure of the AM50/Si material, the Mn₃SiAl₉ ternary phase was also identified. The detailed analyses presented in this paper revealed that the new ternary Mn₃SiAl₉ structural compound caused a reduction in the volume fraction of the Al₈Mn₅ phase but did not completely replace it. These two phases formed competitively. The fabricated material exhibited higher tensile and compression strength as well as yield strength in comparison with the AM50 alloy. Additionally, analyses of the fracture surfaces of the AM50/Si material carried out using scanning electron microscopy (SEM) were presented.