Environmental Assessment and Eco-Efficiency of Airport Pavements Incorporating Warm RAP Base Layers

Strategies based on the use of recycled materials have been widely discussed as alternatives to reduce environmental impacts in transport infrastructure. In pavement engineering, the use of Reclaimed Asphalt Pavement (RAP) in base layers offers environmental benefits; however, its benefits depend on processing conditions and structural performance. Chemical stabilization techniques, although mechanically effective, tend to introduce environmental hotspots associated with binder production. In this study, controlled thermal conditioning of RAP is evaluated as a warm base solution without chemical stabilizers in the context of airport pavements. A comparative life cycle assessment was conducted under a production- and construction-stage scope (A1-A3 and A5, excluding transportation under equivalent logistical assumptions), considering untreated RAP, heated RAP, and RAP stabilized with emulsion and cement, and was integrated with mechanistic-empirical structural performance analyses. The results indicate that, although heated RAP presents intermediate absolute environmental impacts due to additional energy consumption, it achieves the highest eco-efficiency, expressed as the lowest ratio between global warming potential (IPCC 2023) and estimated structural service life. In the analyzed scenarios, the warm base showed approximately 71% lower environmental impact per year of service than untreated RAP and about 90% lower than the emulsion-stabilized alternative. These findings suggest that performance-based sustainability assessment can reveal environmental advantages in solutions that exhibit moderate increases in production-stage impacts but enhanced structural longevity. It should be noted that the conclusions are conditioned by the adopted production and construction system boundaries, which do not include the use, rehabilitation, or end-of-life phases.