Study on the Microstructure Evolution of CuxNi2.7Mn Steel During Processing with Different Copper Contents

Copper-bearing low-carbon high-strength steels are widely employed in marine engineering. However, the microstructural homogeneity, strength-toughness matching, and low-temperature toughening mechanisms of such steels at high copper contents remain unclear. Existing studies have predominantly focused on the Cu content range of 1-2 wt.%, lacking systematic comparisons regarding microstructural evolution and property regulation throughout the entire rolling-heat treatment process at higher Cu levels. To clarify the influence of Cu content on the microstructural evolution and mechanical properties of CuxNi2.7Mn steels during processing and heat treatment, and to fully exploit the Cu precipitation strengthening effect while suppressing its embrittlement drawback, this study investigates CuxNi2.7Mn steels with Cu contents of 1.35 wt.%, 3.1 wt.%, and 6 wt.%. The specimens were fabricated via vacuum melting and two-stage rolling. Combining in situ observation using a high-temperature laser confocal microscope, optical microscopy, scanning electron microscopy, X-ray diffraction, and mechanical property tests, the effects of different Cu contents on the microstructure, conventional mechanical properties, and low-temperature toughness at -40 °C of the steels in both as-rolled and optimally heat-treated states (solid solution at 900 °C for 1 h + aging at 540 °C for 2 h) were systematically investigated. The results demonstrate that in the as-rolled condition, with increasing Cu content, the Vickers microhardness (HV1) of the steel increases from 183.9 HV1 to 271.9 HV1, the yield strength rises from 556.55 MPa to 852.87 MPa, and the tensile strength increases from 758.53 MPa to 1162.59 MPa. Nevertheless, excessive Cu content induces austenitic grain coarsening, aggregation of Cu-rich precipitates, and stress concentration, resulting in significant deterioration of ductility and toughness. Following optimal heat treatment, the banded structure is completely eliminated, the microstructural homogeneity is substantially improved, and the ductility and toughness are remarkably enhanced compared with the as-rolled state. Meanwhile, the strength continues to increase with rising Cu content, with the 6 wt.% Cu steel achieving a yield strength of 922.51 MPa and a tensile strength of 955.17 MPa. In terms of low-temperature toughness, the 3.1 wt.% Cu steel exhibits the poorest performance (90.8 J), whereas the 6 wt.% Cu steel presents a sharply increased low-temperature impact energy of 152.6 J. This is attributed to the precipitation of particulate phases such as TiC and MnS, which effectively disperse low-temperature stress and hinder crack propagation. Overall, the CuxNi2.7Mn steel with 6 wt.% Cu possesses the highest strength as well as excellent low-temperature toughness after optimal heat treatment, providing theoretical and experimental foundations for the composition design and heat treatment process optimization of high-copper steels for marine applications.