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Updated: May 19, 2026

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A Postoperative Evaluation Guideline for Computer-Assisted Reconstruction of the Mandible
Published on: January 28, 2020
Functional Rehabilitation of Mandibular Defect Using CAD/CAM System
Fusa Maeta1, Koichiro Ogami1, Taiga Edono1
1Division of General Dentistry, Chiba Dental Center, Tokyo Dental College.
The Bulletin of Tokyo Dental College
|May 17, 2026
Summary
This study details a computer-aided design and manufacturing (CAD/CAM) polycarbonate denture for a patient with severe microstomia. The innovative digital workflow improved oral function and quality of life, overcoming challenges of conventional methods.
Area of Science:
- Dentistry
- Prosthodontics
- Biomaterials
Background:
- Microstomia and trismus pose significant challenges for conventional denture fabrication.
- Maxillofacial reconstruction patients often require specialized prosthetic solutions.
- Polycarbonate resin offers unique properties for denture applications.
Purpose of the Study:
- To describe the CAD/CAM fabrication of a polycarbonate denture for a patient with severe microstomia and trismus.
- To evaluate the functional and esthetic outcomes of the CAD/CAM denture.
- To assess the impact of the digital workflow on patient-reported outcomes and oral hygiene.
Main Methods:
- A removable partial mandibular denture was designed and milled using a CAD/CAM system from a polycarbonate disk.
- Specialized impression techniques were employed due to the patient's limited oral aperture.
- The patient's oral health, masticatory efficiency, and quality of life were assessed pre- and post-insertion.
Main Results:
- The CAD/CAM polycarbonate denture was successfully fabricated and inserted.
- Significant improvements were observed in Oral Health Impact Profile-54 scores, masticatory efficiency, and facial scale scores.
- The smooth surface of the polycarbonate denture minimized plaque adhesion, facilitating oral hygiene.
Conclusions:
- CAD/CAM technology enables the fabrication of complex dentures for patients with microstomia and trismus.
- Polycarbonate resin dentures offer benefits including improved oral hygiene and reduced risk of denture stomatitis.
- Digital workflows provide a viable solution for challenging prosthodontic cases, enhancing patient outcomes.

