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Updated: Jun 13, 2026

Conformable Wearable Electrodes: From Fabrication to Electrophysiological Assessment
Published on: July 22, 2022
Biophysical and functional evaluation of concentric electrodes for localised non-invasive FES
Javier Saez1, Francisco Saavedra1, Rodrigo Osorio1
1Department of Electrical Engineering, Universidad de Concepción, Concepción, Chile.
Abstract:
Spatial selectivity remains a major limitation of non-invasive functional electrical stimulation (FES), particularly in anatomically dense regions of the upper limb. This study investigates the design, modelling, and validation of concentric surface electrodes to improve spatial selectivity compared to conventional square geometries. A six-stage workflow was implemented, including concentric electrode design, finite element method (FEM) modelling of electric field (EF) distributions in a forearm model, axonal activation simulations using the McIntyre-Richardson-Grill (MRG) model, additive manufacturing of prototypes, impedance characterisation, andin-vivoevaluation of motor response and subjective discomfort. FEM analysis demonstrated that concentric electrodes enhanced EF focality and reduced lateral current spread relative to square configurations. Coupled MRG simulations showed improved neural selectivity, with a broader high-selectivity range (Δ = 2.7 mA). Prototypes were fabricated using low-cost, accessible materials (∼$1.64 per unit).In-vivotesting in 11 participants revealed significantly higher selectivity indices for concentric electrodes (0.723 ± 0.175) compared to square electrodes (0.546 ± 0.098,p< 0.05), without increased discomfort (p> 0.05). These findings indicate that concentric surface electrodes provide a practical and scalable strategy to enhance spatial selectivity in surface FES, and that the proposed modelling-to-prototyping workflow supports rapid optimisation of personalised neuroprosthetic interfaces.

