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Solvent Evaporation-Controlled Stereocomplexation in PLLA/PDLA Films for Sustainable Packaging.

Yottha Srithep1, Tamilselvan Mohan2, Arissara Phosanam3

  • 1Manufacturing and Materials Research Unit, Department of Manufacturing Engineering, Faculty of Engineering, Mahasarakham University, Mahasarakham 44150, Thailand.

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|June 12, 2026
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Summary

Controlling solvent evaporation in poly(L-lactide)/poly(D-lactide) (PLLA/PDLA) blends significantly enhances stereocomplex crystallite formation. This improves biodegradable film properties, offering a practical strategy for advanced packaging solutions.

Keywords:
PLLA/PDLA blendsbarrier propertiesbiodegradable polymerscrystallization behaviormicrobial resistancesolvent evaporationstereocomplex polylactide

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Area of Science:

  • Polymer Science
  • Materials Science
  • Biomaterials Engineering

Background:

  • Stereocomplex (SC) crystallites in poly(L-lactide) (PLLA)/poly(D-lactide) (PDLA) blends offer enhanced performance for biodegradable polymer films.
  • Controlling crystallization is key to optimizing the properties of these advanced materials.

Purpose of the Study:

  • To investigate the impact of solvent evaporation kinetics on the crystallization, microstructure, and properties of PLLA/PDLA blend films.
  • To correlate structural changes with functional property improvements for biodegradable packaging applications.

Main Methods:

  • Preparation of PLLA/PDLA blend films under varying solvent evaporation rates (fast vs. slow).
  • Characterization using Differential Scanning Calorimetry (DSC), Wide-Angle X-ray Diffraction (WAXD), and Small-Angle X-ray Scattering (SAXS).

Main Results:

  • Slow solvent evaporation significantly promotes stereocomplex formation, especially in equimolar blends (50:50 PLLA/PDLA).
  • Optimized films showed higher crystallinity and a more compact structure.
  • Substantial reduction in water vapor permeability (~86%) and microbial growth was observed in stereocomplex-rich films.

Conclusions:

  • Solvent evaporation kinetics is a critical factor in controlling stereocomplex formation and microstructure in PLLA/PDLA blends.
  • The enhanced barrier properties and reduced microbial proliferation are linked to the dense packing of stereocomplex crystallites.
  • This study provides a practical strategy for developing high-performance biodegradable packaging films by tuning structure-property relationships.