Study and Optimization of a High-Performance SPR-PCF Temperature Sensor for Low-Temperature Monitoring Applications

To meet the demand for highly sensitive temperature sensing in low-temperature environments, a surface plasmon resonance photonic crystal fiber (SPR-PCF) sensor with a central air hole and a dual-layer air-hole arrangement is designed and optimized. In this work, these air-hole features are used for mode-field regulation in a low-temperature sensing structure based on surface plasmon resonance (SPR), together with a polished gold film and an ethanol/chloroform (1:1) temperature-sensitive medium. The finite element method (FEM) was employed to analyze the resonance behavior and thermal response, and key structural parameters, including gold-film thickness, air-hole sizes, and radial positions, were optimized through cumulative parametric scanning. The optimized sensor shows good temperature response from -25 °C to 40 °C, with a maximum sensitivity of 36 nm/°C, a full width at half-maximum (FWHM) of 18.57 nm, and a figure of merit (FOM) of 1.2923. It is promising for cold-chain monitoring, low-temperature storage and transportation, and low-temperature sensing.