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Large-area Scanning Probe Nanolithography Facilitated by Automated Alignment and Its Application to Substrate Fabrication for Cell Culture Studies
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High-Precision LCCD-Based Focus Metrology for I-Line Lithography: Multi-Sample Repeatability and Adaptability

Hengrui Guan1,2, Xinxin Zhao1,2, Yuheng Chu1,2

  • 1Graduate School of Science Island, University of Science and Technology of China, Hefei 230026, China.

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|June 26, 2026
PubMed
Summary
This summary is machine-generated.

This study shows a linear charge-coupled device (LCCD) metrology system achieves stable focus-height measurement repeatability across diverse I-line lithography materials. The system

Keywords:
I-line inspectionLCCD-based focus metrologylocal focus-height measurementmaterial-surface adaptabilityrepeatabilitysemiconductor metrology

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Area of Science:

  • Optical Metrology
  • Semiconductor Manufacturing

Background:

  • Accurate focus-height measurement is critical for I-line lithography inspection.
  • Sub-micrometer height variations impact imaging, exposure, and autofocus performance.

Purpose of the Study:

  • Evaluate the local focus-height repeatability of an LCCD-based system.
  • Assess performance across various I-line lithography related material surfaces.

Main Methods:

  • Developed a prototype LCCD focus metrology system with LED illumination and telecentric optics.
  • Employed a two-step localization procedure: template matching and centroid estimation.
  • Tested on silicon, GaAs, sapphire, infrared transmissive material, and SiC.

Main Results:

  • Achieved peak-to-valley repeatability of 35-37 nm for highly reflective samples.
  • Measured 40-54 nm repeatability for intermediate/low-reflectivity and microstructured samples.
  • All results were below the 70 nm engineering criterion.

Conclusions:

  • The LCCD measurement system demonstrated stable local repeatability across tested material surfaces.
  • Results support the development of local focus metrology for precision optical inspection.
  • The system is suitable for I-line lithography applications.