Design Principles for EMAT Coils Based on Lorentz Force

EMAT technology for Non Destructive testing is an important method for materials testing in several industries. In EMAT tools, a key issue is the EMAT coils design and implementation. Depending on the type of inspection, the coil type should be selected, and then, its dimensions should be calculated. This paper describes a methodology to select, design and implement EMAT coils based on Lorentz Force for applications such as thickness measurement and crack detection. Unlike previous works that focus on a single coil topology, this study integrates coil selection, dimensional design, COMSOL-based radiation-pattern simulation and experimental validation within a single workflow. Four Lorentz-force coil designs are covered: PCB spiral (CSPCB), 3D-printed spiral (CS3D), PCB meander-line (CMPCB) and 3D-printed meander-line (CM3D). Key design parameters are explicitly addressed: number of turns N, outer and inner radii R and r0, track width w and spacing s for spiral coils, and meander length and inter-trace distance for meander-line coils. Simulation verification is performed in COMSOL Multiphysics by evaluating the von Mises stress along a semicircular path around the coil to obtain the angular radiation pattern. Experimentally, polar radiation patterns are measured at 500 kHz, 1.9 MHz and 4 MHz on a steel specimen, matching the simulation frequencies, with maximum amplitudes of 32.2, 46.4, 47.9 and 10.6 mV for CSPCB, CS3D, CMPCB and CM3D, respectively, showing consistent agreement between simulated and measured lobe shape and directivity. This work also uses an analogy with radio frequency antennas to better understand the operation of coils through the concept of radiation patterns, in this case in solid materials such as steel.