Non-Contact Ultrasonic Assessment of Corrosion in Steel Specimens

Ultrasonic thickness resonance can be effectively used to detect and quantify the level of corrosion in steel nuclear storage containers as well as other corrosion-prone thin-walled structures, such as pipes and storage tanks. Electro-Magnetic Acoustic Transducers (EMATs) have several advantages over more traditional piezoelectric-based transducers; namely, they can be used in a non-contact fashion on robotic platforms, allowing for measurements regardless of surface conditions or temperature. The major challenge of EMAT application is the power required to counteract the low actuation efficiency, which is achieved with a high-power ultrasonic pulse generator and a transformer circuit. Resonance techniques, in which most of the energy is concentrated near structural resonance frequencies, are preferable to improve efficiency of electro-magnetic acoustic measurements. This methodology was applied to 316L stainless steel thin plates subjected to uniform corrosion as well as pitting corrosion imitating different damage scenarios in a nuclear waste container. The resonant peak frequency shift was found to be proportional to the severity of corrosion for minimally corroded samples. However, the complete disappearance of the resonance peak was observed in the samples with severe corrosion damage. The EMAT liftoff distance was studied to quantify its effect on the amplitude, spread, and frequency of resonant peaks. Recommendations for use of EMATs for assessing corrosion damage are presented. The study demonstrates the success of frequency-based detection of corrosion damage in 316L stainless steel used in fabrication of nuclear waste storage containers.