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Updated: Jul 1, 2026

In Situ Neutron Powder Diffraction Using Custom-made Lithium-ion Batteries
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Engineering the Electrospun Separators for Next-Generation Lithium-Based Batteries.

Salah Ud Din1, Muhammad Umar Farooq2,3, Jia Shaojin4

  • 1School of Materials Science and Engineering, Shanghai University, Shanghai, P. R. China.

Chemical Record (New York, N.Y.)
|June 29, 2026
PubMed
Summary
This summary is machine-generated.

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Electrospun nanofiber membranes offer a promising alternative to traditional separators for safer, high-energy-density lithium-ion batteries. This review details their development, classification, and performance, guiding future research and commercialization.

Area of Science:

  • Materials Science
  • Electrochemistry
  • Battery Technology

Background:

  • Commercial polyolefin separators limit lithium-ion battery (LIB) performance, especially for high-energy-density applications.
  • Growing demand for safer and more powerful LIBs necessitates advanced separator materials.

Purpose of the Study:

  • To systematically review the development of electrospun nanofiber separators for advanced LIBs.
  • To classify and evaluate different electrospun separator designs based on their construction, composition, and electrochemical performance.

Main Methods:

  • Categorization of electrospun separators into polymeric, composite, surface-modified, solvent-free, and biodegradable types.
  • Analysis of material systems, functionalization techniques, and electrospinning parameters.
Keywords:
electrospinninglithium‐ion batteriesnanofiber architecturespolymersseparators

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  • Evaluation of electrochemical performance metrics for various separator designs.

    • Main Results:

    • Electrospun membranes offer large surface area, tunable porosity, and material versatility for improved battery separators.
    • Different classifications of electrospun separators demonstrate varied construction and composition, impacting performance.
    • Key parameters influencing electrospinning and material selection are identified for performance optimization.

    Conclusions:

    • Electrospun nanofiber separators represent a viable next-generation solution for high-performance LIBs.
    • Further research is needed to address unresolved challenges and facilitate commercial adoption.
    • This review provides insights for the rational design and development of advanced electrospun separators.