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Design and Fabrication of an Elastomeric Unit for Soft Modular Robots in Minimally Invasive Surgery
Published on: November 14, 2015
A Hybrid Compliant-Tendon Laparoscopic Instrument for Distal Articulation and Grasping: Design and Experimental
Prabhat Kumar1,2, Bhallamudi Ravi2
1Department of Neurological Surgery, University of California, San Francisco, California, USA.
Background:
Conventional laparoscopic instruments provide limited dexterity in confined anatomical environments, whereas existing articulated designs rely on complex rigid joints or motorised actuation, increasing mechanical complexity and limiting miniaturisation.
Methods:
A hybrid compliant-tendon laparoscopic instrument was developed to integrate articulated distal motion and active grasping within a 5 mm form factor. The compliant segment was fabricated from super-elastic Nitinol, and grasping was achieved using a tendon-pulley mechanism. The system was evaluated using nonlinear finite element analysis and experimental testing, including digital image correlation and benchtop force measurements.
Results:
The mechanism achieved up to 75° articulation with mean model errors below 8%. The grasper produced a maximum force of 13.2 ± 0.47 N and maintained performance across articulation angles. Pull-out tests confirmed stable interaction with soft-tissue analogues.
Conclusions:
The proposed design demonstrates a compact, low-complexity approach for combining compliant articulation and tendon-driven grasping within a 5 mm surgical instrument.

