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Updated: Jul 15, 2026

Conformable Wearable Electrodes: From Fabrication to Electrophysiological Assessment
Published on: July 22, 2022
Paintable on-skin dry electrodes with robust skin and device connection for wireless sensing and human-machine
Wanqing Zhang1, Xin Xin1, Yuqi Wang2
1Department of Engineering Science and Mechanics, The Pennsylvania State University, University Park, State College, PA 16802.
None:
Reliable and continuous electrophysiological recording is important for health monitoring and human-machine interactions. However, most existing epidermal electrodes suffer from either limited skin-electrode contact during skin deformation and sweating, or unstable connections between soft electrodes and relatively rigid data acquisition systems due to the inherent mechanical mismatch. Besides, their lack of personalization further discourages long-term use, particularly among children, adolescents, and individuals sensitive to stigma. Here, this work presents a paintable, drawn-on-skin dry electrode that forms an ultraconformal interface on hierarchically textured skin topographies with a thickness gradient to minimize interfacial stress, achieving low contact impedance (10.8 kΩ cm2) and high adhesion (~963 kPa) on skin. The resulting electrodes are customizable in shape and color, transforming them from "medical devices" into playful wearable accessories, thus enhancing user compliance and long-term wearability. Moreover, the in situ paintability enables seamless integration with porous silver textile connectors, yielding an interlocked junction with a built-in modulus gradient for stable signal transmission. The versatility of this platform is demonstrated through diverse use cases, including wireless electrocardiogram monitoring during long-term complex daily activities, machine learning-enabled electromyogram for gesture recognition and robotic hand control, and through-hair electroencephalogram detection for neural response analysis. In addition, the absence of image artifact highlights its potential for multimodal MRI imaging and electrophysiology. Overall, this strategy establishes a personalized, scalable platform for next-generation electronic tattoos toward continuous healthcare and interactive bioelectronics.
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