Dynamically Crosslinked Dielectric Elastomers with Interpenetrating Polymer Networks for High-Actuation Strain at Low...

Dielectric elastomers (DEs) have garnered significant attention in soft robotics and biomedical engineering due to their high-energy density and electromechanical conversion efficiency. However, achieving large actuation strains under low electric fields remains a major challenge due to electromechanical instability. Herein, we propose an interpenetrating polymer network (IPN) strategy that combines physical crosslinking derived from a polyurethane-urea elastomer containing dynamic disulfide bonds (PUUDS) with covalent crosslinking from poly(ethylene glycol) dimethacrylate (PEGDMA). The IPN crosslinked elastomer shows a low initial Young's modulus (1.05 MPa) for facile deformation at small strains and pronounced strain hardening at moderate strains to effectively suppress electromechanical instability without prestretching. By optimizing the crosslinker content and molecular weight, the resulting elastomer exhibits a high-actuation area strain of 48.7% under a low electric field of 20 MV/m, which is 12.8 times higher than that of the elastomer with only a physically crosslinked network. In addition, the optimized elastomer achieves excellent overall performance, including high dielectric constant, low mechanical and dielectric losses, and improved breakdown strength. This work provides a promising elastomer design route for low-voltage, large-strain dielectric elastomer actuators (DEAs).