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Updated: Jul 16, 2026

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Published on: February 12, 2019
Efficient Binary Solution Adsorption Using Polyurethane Foam Composites Integrated with Zr-MOF and Milled Activated
Supanicha Alapol1, Thidarat Imyen1, Khemmathin Lueangwattanapong1
1Department of Chemical Engineering, Kasetsart University, Bangkok 10900, Thailand.
This study created a new composite material for removing heavy metals and dyes from wastewater. The developed zirconium-metal-organic framework/milled activated carbon/polyurethane foam (Zr-MOF/mAC/PUF) composite effectively removed hexavalent chromium and Congo red.
Area of Science:
- Materials Science
- Environmental Chemistry
- Nanotechnology
Background:
- Wastewater contamination by heavy metals like hexavalent chromium (Cr(VI)) and dyes such as Congo red (CR) presents significant environmental challenges.
- Effective removal strategies are crucial for mitigating the ecological impact of industrial effluents.
Purpose of the Study:
- To develop a multifunctional composite material for the simultaneous removal of Cr(VI) and CR from aqueous solutions.
- To investigate the synthesis, characterization, and adsorption performance of the novel composite.
Main Methods:
- A composite material was synthesized by coating polyurethane foam (PUF) with milled activated carbon (mAC) and a zirconium-based metal-organic framework (Zr-MOF) using a hydrothermal method.
- Characterization was performed using SEM, XRD, and FTIR to confirm composite structure and morphology.
- Adsorption experiments were conducted to determine optimal conditions and evaluate removal efficiency, thermodynamics, kinetics, and reusability.
Main Results:
- The synthesized Zr-MOF/mAC/PUF composite exhibited enhanced surface roughness and porous morphology.
- Optimal conditions for near 100% removal of both Cr(VI) and CR were identified as 25 °C, pH 9, and 150 rpm for 24 hours.
- Thermodynamic and kinetic analyses indicated spontaneous, endothermic physicochemical adsorption with pseudo-second-order kinetics, driven by electrostatic attraction and diffusion.
- The composite demonstrated good reusability, with only a minor decrease in adsorption capacity after six cycles.
Conclusions:
- The developed Zr-MOF/mAC/PUF composite is a promising material for the simultaneous and efficient removal of heavy metals and dyes from wastewater.
- The study elucidates the adsorption mechanism, highlighting its potential for environmental remediation applications.
- The material's stability and reusability suggest its viability for practical wastewater treatment processes.
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