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Production of Autologous Platelet-Rich Plasma for Boosting In Vitro Human Fibroblast Expansion
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Optimized Platelet-Rich Plasma Preparations for a Consistently High Platelet Capture Rate, Bioformulation
Walter Sussman1,2, Jane Fitzpatrick3, Ariana DeMers4
1Boston Sports & Biologics, Wellesley, MA 02481, USA.
Bioengineering (Basel, Switzerland)
|July 28, 2026
Summary
This study shows a new single-spin system for preparing platelet-rich plasma (PRP) consistently increases platelet concentration and recovery. The system offers customizable leukocyte content, matching double-spin performance with reduced processing time for regenerative medicine.
Area of Science:
- Biomedical Engineering
- Hematology
- Regenerative Medicine
Background:
- Platelet-rich plasma (PRP) preparation via centrifugation is crucial for optimal therapeutic outcomes.
- Commercial PRP systems show significant variability in platelet yield and cellular composition.
- Standardized PRP preparation is needed for consistent autologous regenerative medicine applications.
Purpose of the Study:
- To evaluate the performance of the XCELL 60 mL single-spin centrifugation platform for PRP preparation.
- To assess critical PRP performance metrics including platelet concentration, recovery, and cellular composition.
- To compare the efficacy of single-spin versus double-spin centrifugation systems.
Main Methods:
- Evaluation of 70 sequential PRP samples from two clinical facilities using the XCELL 60 mL system.
- Preparation of two distinct PRP types (PRP-1 and PRP-2) based on physician preferences.
- Analysis of platelet concentration, platelet capture rate (PCR), total available platelets (TAPs), hematocrit, and leukocyte content.
Main Results:
- Consistent 8-fold increase in platelet concentration and an average PCR of 83%.
- Significant reduction in red blood cells (<2-6% hematocrit), indicating efficient separation.
- Customizable leukocyte content achieved without compromising platelet yield, demonstrating performance parity with double-spin systems.
Conclusions:
- The XCELL single-spin system provides high-precision platelet recovery and consistent bioformulation.
- Optimized single-spin centrifugation enables standardized therapeutic dosing for regenerative medicine.
- This platform reduces processing time and steps compared to traditional double-spin methods.
