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Refined Separation Treatment for Reclaimed Asphalt Pavement (RAP) Processing: A Review
Hui Liao1, Yang Zhang1, Tao Ma1
1School of Transportation, Southeast University, No.2 Southeast University Road, Nanjing 211189, China.
Materials (Basel, Switzerland)
|July 28, 2026
Summary
Reclaimed asphalt pavement (RAP) reuse is hindered by particle agglomeration. Rotary centrifugal decomposition effectively separates RAP, improving recycled asphalt mix performance but requiring further optimization for aggregate integrity and fine fraction management.
Area of Science:
- Civil Engineering
- Materials Science
- Environmental Engineering
Background:
- Reclaimed asphalt pavement (RAP) offers significant economic and environmental advantages in road construction.
- Inconsistent RAP quality, due to material complexity and poor management, limits its efficient application.
- Particle agglomeration, where aged asphalt mortar binds aggregates, is a primary cause of RAP variability, affecting gradation measurements and binder contribution.
Purpose of the Study:
- To critically review refined RAP separation treatments for reducing variability and enhancing performance consistency.
- To evaluate rotary centrifugal decomposition as a supplementary RAP processing technique.
- To identify challenges and areas for future research in RAP processing.
Main Methods:
- Critical review of recently developed RAP separation treatments.
- Focus on rotary centrifugal decomposition for disaggregating RAP agglomerates.
- Analysis of large-scale application data for separation efficiency and fraction characteristics.
Main Results:
- Rotary centrifugal decomposition effectively disaggregates RAP agglomerates, recovering coarse aggregates with minimal aged asphalt.
- This method efficiently produces well-graded RAP fractions, separating recycled coarse aggregates (5-20 mm) from bitumen-rich fine RAP (0-5 mm).
- Demonstrated potential to improve RAP recycling rates and the performance of high-RAP-content mixes.
Conclusions:
- Rotary centrifugal decomposition is a promising technique for improving RAP quality and enhancing recycled asphalt mix performance.
- Challenges include preserving coarse aggregate integrity, controlling gradation refinement, and managing fine RAP fractions.
- Further research is essential to optimize the separation process, minimize material degradation, and assess long-term cost-effectiveness.

