Related Experiment Video
Updated: Aug 5, 2026

11:07
Preparation of Aligned Steel Fiber Reinforced Cementitious Composite and Its Flexural Behavior
Published on: June 27, 2018
Development of Cross-Scale Structured Hybrid Fiber-Reinforced Shotcrete
Mengmeng Liu1, Lu Zhang2, Xiaoou Zhang1
1School of Architecture and Civil Engineering, Xihua University, Chengdu 610039, China.
Materials (Basel, Switzerland)
|July 28, 2026
Summary
This study enhances shotcrete performance for tunnels using hybrid fibers and carbon nanotubes (CNTs). The optimized mix significantly boosts mechanical strength and reduces rebound, improving underground excavation safety.
Area of Science:
- Materials Science
- Civil Engineering
- Geotechnical Engineering
Background:
- Tunnel construction faces challenges in extreme geological conditions, increasing demands on shotcrete performance.
- Conventional shotcrete requires enhancement for high geo-stress, rock bursts, and fault zones.
Purpose of the Study:
- To develop and evaluate a novel cross-scale structured hybrid fiber-reinforced shotcrete.
- To investigate the impact of alkali-resistant glass fibers (HP and HD types) and carbon nanotubes (CNTs) on shotcrete properties.
Main Methods:
- Employed an orthogonal experimental design (four factors, four levels) to optimize fiber and CNT content.
- Assessed mechanical properties (compressive strength, tensile strength, slump, rebound) and microstructure (SEM) at 3, 7, and 28 days.
Main Results:
- Identified optimal mix: 4% HP fiber (24 mm), 2% HD fiber (18 mm), 2% HD fiber (6 mm), and 0.2% CNT.
- Achieved 28-day compressive strength of 43.53 MPa and splitting tensile strength of 4.85 MPa.
- Reduced rebound rate to 3.85% with enhanced mechanical properties.
Conclusions:
- The hybrid fiber and CNT reinforcement provides a multi-scale mechanism for crack suppression and interfacial zone densification.
- The developed shotcrete offers superior performance for complex underground excavations.
- Provides a parametric reference for high-performance shotcrete in demanding engineering applications.
Related Concept Videos
Shotcrete
Shotcrete is a specialized technique where mortar or small aggregate concrete rich in cement content is sprayed onto a surface at high velocity. The force of impact compacts the material and enables it to cling to vertical or overhead areas without sagging. The technique involves layering the shotcrete in stages until it reaches approximately 4 inches in thickness. Operator skill in nozzle management is pivotal in deciding the quality of the shotcrete. Shotcrete is used in constructing tunnel...
Fiber Reinforced Concrete
Fiber-reinforced concrete significantly enhances the structural and nonstructural properties of traditional concrete by incorporating fibers like steel, glass, and polymers. These fibers, varying from natural ones such as sisal and cellulose to manufactured ones like polypropylene and Kevlar, are mixed into hydraulic cement with aggregates. Steel fibers, often preferred for their robustness, contribute to improved ductility, toughness, and post-cracking performance. The concrete is classified...
Ferrocement
Ferro-cement is a distinctive construction material that represents an innovative variant of reinforced concrete, characterized by its unique composition and the method by which it is formed. Unlike standard reinforced concrete, which relies on larger steel bars for reinforcement, ferro-cement utilizes densely packed layers of mesh or fine rods, fully encased in cement mortar. This composition allows for the creation of structures that are significantly thinner and more flexible than their...
Reinforced Brick Masonry
Reinforced brick masonry is an advanced construction technique that enhances the structural integrity of brick walls by incorporating steel reinforcements. These reinforcements are either placed within the hollow cores of bricks or sandwiched between two layers of masonry, known as wythes, and are then secured in place with grout. Grout is a fluid mixture composed of Portland cement, aggregate, and water, providing the necessary bonding agent for the steel and brick.
To fortify brick walls...
To fortify brick walls...
Reinforcements in Concrete
Reinforced concrete is a composite material used extensively in construction, combining the compressive strength of concrete with the tensile strength of steel. This synergy is essential as concrete, while excellent at resisting compression, is weak under tension. Steel bars, or rebars, are embedded in the concrete to handle these tensile forces. The choice of steel is strategic; it shares a similar coefficient of thermal expansion with concrete, which ensures uniformity in response to...
Preplaced Aggregate Concrete
Preplaced aggregate concrete is ideal for construction environments that are not easily accessible. The process begins by properly wetting the gap-graded coarse aggregates to remove the dirt, then placing it in the form and compacting it. Voids are filled with a mortar mix pumped under pressure through slotted pipes. This mortar typically consists of Portland cement, pozzolan, fine aggregates, water, and a fluidizing aid. The pozzolan helps reduce bleeding and segregation while improving the...

