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Recycled Automotive and Construction Wastes in Three-Layer Particleboards: Thermophysical Properties, Sound
Rupali Tiwari1,2, Anna Darabošová1, Iveta Čabalová1
1Faculty of Wood Sciences and Technology, Technical University in Zvolen, T. G. Masaryka 24, 960 01 Zvolen, Slovakia.
Abstract:
Recycled polymer-rich residues can alter several functions of wood-based panels, but claims of multifunctionality require property-specific evidence and transparent treatment of replication. Three-layer spruce particleboards were therefore prepared with 10 wt.% painted or unpainted polypropylene bumper granules, high-density polyethylene fuel-tank granules, tire rubber, seal-and-carpet residues, or electrical-cable fractions in the core layer. Two hybrid formulations contained 10 wt.% recycled rubber-rich filler plus 10 wt.% expandable graphite. Transient plane source measurements were evaluated at the specimen-pair level (two pairs per formulation); normal-incidence sound absorption and radiant-heat mass loss were complementary descriptive screens because the archived datasets contained one spectrum or one exposed specimen per formulation. Mean thermal conductivity varied only from 0.1908 to 0.2075 W m-1 K-1 (-5.3% to +3.0% relative to the reference). The graphite hybrids showed the clearest change in transient response: thermal diffusivity increased by 19.6-20.1%, whereas volumetric heat capacity decreased by 14.5-16.7% and thermal effusivity by 6.5-8.7%. SC10G10 had the highest mean absorption coefficient over 126-6400 Hz (0.210; +46.2%) and the lowest mass loss after 600 s at 30 kW m-2 (37.48%; -17.72%). Macroscopic and polarizing optical images showed formulation-dependent filler distribution and visible interfacial spaces, but they did not establish bonding mechanisms or quantify porosity. The results identify promising formulation-dependent responses while also defining the replication and structural measurements needed before application-level claims can be made.
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