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Updated: Oct 3, 2026

Synthesis of Metal Nanoparticles Supported on Carbon Nanotube with Doped Co and N Atoms and its Catalytic Applications in Hydrogen Production
Published on: December 6, 2021
Overview of metallic nanoscale electrocatalysts for methanol oxidation: electronic modulation, atomic dispersion and
Hayat Khan1, Khizar Hayat Khan2, Jamal Abdul Nasir3
1Department of Chemical Engineering, College of Engineering, King Faisal University, Al Ahsa, 31982, Saudi Arabia. khan@kfu.edu.sa.
Abstract:
Methanol electro-oxidation remains a central reaction in the development of direct methanol fuel cells and emerging selective oxidation chemistries, yet its practical implementation is still constrained by slow multi-electron kinetics, incomplete C-H bond activation, catalyst poisoning and poor long-term stability. Metallic nanoscale electrocatalysts provide a versatile platform for addressing these limitations because their activity is governed not only by elemental composition but also by the coupled evolution of electronic structure, local atomic arrangement, surface intermediates, support chemistry and potential-induced dynamic restructuring. Pt- and Pd-based alloys, multimetallic nanoparticles, single-atom motifs, high-entropy alloys and low-noble-metal architectures have therefore been explored to tune CO adsorption, hydroxyl availability, C-H activation and product selectivity across acidic and alkaline media. Mechanistic advances have shown that d-band modulation, bifunctional water activation, lattice strain, atomic dispersion and the formation of oxygen-vacancy-rich interfaces can substantially improve CO tolerance and noble-metal utilisation. However, the field remains difficult to benchmark: reported activities are often measured under non-comparable electrolyte, loading and potential protocols, while the active surface present during operation may differ markedly from that of the as-synthesised catalyst. In this review, we examine how nanoscale structure, alloying, atomic isolation, multimetallic complexity and metal-support interactions govern methanol oxidation activity, selectivity and durability. We further highlight how operando spectroscopy, theory and machine-learning-guided screening are beginning to identify the structural motifs that persist under realistic electrochemical conditions. Bridging this mechanistic understanding with device-relevant testing will be essential if metallic methanol oxidation catalysts are to progress from impressive half-cell materials to durable anodes for practical direct methanol fuel cells. In response to the need for a more critical framework, the review also distinguishes electrolyte-dependent degradation pathways, evaluates the operando stability of atomically dispersed catalysts, and proposes benchmark protocols that connect half-cell MOR data with direct methanol fuel-cell operation.

