Common materials for emergency respiratory protection: leakage tests with a manikin

In areas where respirators are not routinely used, emergencies (such as fires) may occur in which protection from airborne particles is necessary. The following readily available materials were tested on a manikin connected to a breathing simulator to determine the fraction of an approximately 2-micron diameter aerosol that would leak around the seal between the materials and the manikin's face: cotton/polyester shirt material, cotton handkerchief material, toweling (a wash cloth), a surgical mask (Johnson & Johnson Co., Model HRI 8137), and a NIOSH-approved disposable face mask (3M Corp., Model #8710). The leakage tests were done to supplement the measurements of penetration through the materials reported previously. Leakage fractions were determined by comparing the penetration of the same aerosol for the materials held to the face versus being fully taped to the face. At a breathing rate of 37 liters per minute, mean leakages for the materials ranged from 0.0 percent to 63 percent, depending on the material. Mean penetrations exclusive of leakage ranged from 0.6 percent to 39 percent. Use of nylon hosiery material ("panty hose") to hold the handkerchief material or the disposable face mask to the face was found to be very effective in preventing leakage. Such a combination could be expected to reduce leakage around the handkerchief to about 10 percent or less in practice, and around the mask to less than one percent, which suggests the adaptation and use of such an approach for industrial hygiene.