An ultrasound method to evaluate polyethylene component wear in total knee replacement arthroplasty

Evaluation of a painful total knee replacement has been limited to physical examination, aspiration, plain radiographs, and radionuclide studies. Visualization of the polyethylene tibial-bearing component without surgery has not been possible. Polyethylene wear is a well-recognized cause of total knee replacement failure. We have developed an ultrasound method to evaluate polyethylene insert shape and thickness with the ability to clearly demonstrate structural loss of plastic. Before clinical trials, a total knee replacement was cemented into a fresh cadaver knee. Ultrasound imaging of the polyethylene insert was performed in the longitudinal plane using a 10 MHz linear transducer. A characteristic bone/metal/polyethylene interface enabled recognition of the insert material from which its dimension was estimated. The entire perimeter of the liner, the metal tray, and the bone-metal interface was visualized. Five consecutive measurements at each location were performed on each of the 8-, 10-, and 12-mm polyethylene liners with the ultrasonographer blind to the insert thickness. Once removed, measurements were made directly on the liners adjacent to the marked points with an electronic caliper. Coefficient of variation (r2) ranged from 1.6% to 8.3% for the ultrasound measurements, and 0.26% to 1.5% for the caliper measurements. A plot of ultrasound versus caliper measurements allowed calculation of a linear equation, with r2 = 0.98, demonstrating high correlation between the two measurements. Our ultrasound measurements are accurate to 0.5 mm with a 95% confidence interval. Ultrasound is an accurate way to measure the dimensions of the polyethylene liner in total knee replacement arthroplasty. Early experiences with ultrasound evaluation prior to revision have been very encouraging for the evaluation of polyethylene wear, defects, and of prosthetic loosening.