Effect of additives on the microstructure and thermal properties of a mica-based glass-ceramic

Previous work has shown that lithium mica glass-ceramics were excellent potential candidates as dental ceramics. The purpose of this study was to evaluate the effect of various additives on the microstructure and thermal properties of a mica glass-ceramic in the system Li(2)O-K(2)O-SiO(2)-MgO-F. Five glass compositions were prepared: a base composition and four compositions with various additives. The compositions were melted at 1400 C for 2 h and cast into 50 x 8 mm ingots. Differential thermal analyses were performed on the glasses up to 1400 C. Bars (4 x 8 x 25 mm) were cut from the ingots and heat treated at various temperatures. The crystalline phases were analyzed by x-ray diffraction. The microstructure was investigated by scanning electron microscopy. The percent crystallinity, crystal density, and average particle size were calculated from stereology measurements. X-ray diffraction revealed that the major crystalline phase was taeniolite for all glass-ceramics. Differential thermal analyses showed that the crystallization exotherm occurred in the temperature range 600--700 C. The addition of calcium fluoride was most efficient in promoting the growth of mica crystals. Larger mica plate diameter could be beneficial to the crack-propagation resistance of the glass-ceramic. The addition of aluminum phosphate promoted nucleation rather than crystal growth and led to a significantly lower glass transition temperature and crystallization exotherm temperature.