Loss of straight metalworking fluid samples from evaporation during sampling and desiccation

Straight metalworking fluids (MWFs) were used to evaluate the potential for the loss of MWF mass from filters. Two methods were used to study the stability of MWF mass on filter media. The first was to spike known amounts of MWF onto polyvinyl chloride (PVC) filters, store the filters over silica gel desiccant, and take repeated gravimetric measurements of the filters at intervals of 1, 2, and 3 days. An MWF aerosol mist was generated in a test chamber and collected on PVC filters for the second experimental method. Additional clean air was drawn through a subset of filters (range 0.02-0.48 m(3)), which were then stored over silica gel prior to weighing. Losses due to desiccation were found in filters that had not been exposed to airflow, as well as for filters after aspiration. The losses occurring in spiked filters (range of mean 2.6-15.2%) were higher than those in collected filters (range 0.7-8.1%). The MWF aerosol mass collected on PVC filters decreased with the increasing volume of clean air passing through the filter. In a multiple regression model, to predict the loss of collected MWF due to desiccation, loading mass, fresh MWF, and air passing time of 10 min were significant predictors (p=.0001, R(2)=.374). In particular, only air passage of 10 min was significantly higher (2.13%) than the reference air passage (p=.0054). The investigators concluded that MWF aerosol collected on PVC filters may be lost to evaporation under conditions typical of shipment, storage, and desiccation of sample filters, and with airflow through the filter.