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Sterilization of products contaminated with Pyronema domesticum
Carol M Lampe1, Joyce M Hansen, Therese M Rymer
1Baxter Healthcare, USA. carol_lampe@jmhai.com
Abstract:
Product recalls due to non-sterility occurred between 1993 and 1994 among manufacturers that were sterilizing cotton products sourced from China using ethylene oxide (EO). The primary contaminant was identified as a pyrophilous mold from the class Discomycetes, Pyronema domesticum. Multiple references suggest this organism has special needs for reproducing and maintaining the two assumed resistant stages of this organism (ascospores and sclerotia). Sterilization resistance studies were performed using a China-sourced cotton product that was naturally contaminated with P. domesticum. These studies showed the organisms to have: 1) a low resistance to moist heat sterilization at 250 degrees F (121 degrees C); a resistance to radiation no greater than that predicted by the bioburden-based resistance model (i.e., Population C) used for dose determination Method 1 described in ANSI/AAMI/ISO 11137-2:2006--Sterilization of health care products--Radiation--Part 2: Establishing the sterilization dose; and 3) a high resistance to EO processing.
Insights
Pyronema domesticum, a mold found in Chinese cotton, showed low resistance to moist heat and radiation sterilization. However, this organism demonstrated high resistance to ethylene oxide (EO) processing, impacting product sterility.
Area of Science:
- Microbiology
- Sterilization Science
- Medical Device Manufacturing
Background:
- Product recalls in 1993-1994 were linked to non-sterile Chinese cotton products sterilized with ethylene oxide (EO).
- The primary contaminant identified was Pyronema domesticum, a mold with specific reproductive requirements.
Purpose of the Study:
- To investigate the sterilization resistance of Pyronema domesticum found in China-sourced cotton.
- To understand the implications of P. domesticum contamination on ethylene oxide sterilization efficacy.
Main Methods:
- Sterilization resistance studies were conducted on cotton naturally contaminated with P. domesticum.
- Resistance to moist heat, radiation, and ethylene oxide (EO) processing was evaluated.
Main Results:
- Pyronema domesticum exhibited low resistance to moist heat sterilization (121°C).
- Radiation resistance was comparable to the bioburden-based model (Population C).
- The organism showed significant resistance to ethylene oxide (EO) sterilization processing.
Conclusions:
- Pyronema domesticum poses a sterilization challenge, particularly for ethylene oxide processes.
- Understanding the resistance profile of P. domesticum is crucial for ensuring the sterility of medical products.
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