Modifying surface structure to tune surface properties of vertically aligned carbon nanotube films

We report a simple etching process to modify surface of vertically aligned carbon nanotube (VACNT) arrays for their applications in superhydrophobic surface, field emission display, and sun energy conversion, etc. At a high temperature (700-800 degrees C), very low concentration water vapor in presence with Ar and hydrogen flow can be a weak oxidant, and mildly etch nanotube tips without damaging their walls. This process can be performed right after the CNT growth process. Surface of nanotube arrays becomes multi-tiered nanotube patterns with open-ended nanotubes standing straightly. Surface morphology of nanotube arrays can be tuned by changing the etching time. Water droplets on a modified nanotube surface show a large contact angle and sliding angle, which make the etched nanotube film suitable for application such as small amount liquid transport. Light absorption measurement indicated that surface roughness has no effect to improve the light absorption, indicating a different mechanism from other black material. The surface modified nanotube arrays have much increased field enhancement factor in our field emission test, showing the better field emission ability of the nanotube arrays with open tips.