Fabrication of compound nonwoven materials for soft body armor

The primary objective of body armor research is the development of low-cost, lightweight, wearable garments that effectively resist ballistic impact. This study introduces a material intended to reduce nonpenetration trauma by absorbing energy from ballistic impacts. Layers of web were made by low-melting point polyester (LMPET) on unaligned fibers of high-strength polyamide 6 (HSPA6). A compound nonwoven fabric was made by laying high-strength Vectran filaments between two layers of HSPA6-LMPET web. The new fabric underwent needle punching and thermal bonding to form a composite sandwich structure. The new fabric was subjected to a falling weight impact test and a ballistic impact test. The results indicated that the material with the new design reduced maximum indentation depth by 8%. Furthermore, soft body armor made from the material with the new design would cost less to produce and would weigh 22.5% less than conventional soft body armor.