Vibration exposure for selected power hand tools used in automobile assembly

A practical method for assessing vibration exposure for workers operating vibrating hand tools on an automobile assembly line is presented. Vibration exposure is difficult to assess directly using many fast Fourier transform (FFT) spectral analyzers because of long task cycle times. Exposure time cannot be accurately estimated using time standards because of the high variability between operators and work methods. Furthermore, because workers frequently move about and get into inaccessible spaces, it is difficult to record vibration without interfering with the operation. A work sampling method was used for determining vibration exposure time by attaching accelerometers to the tools and suspending a battery-operated digital data logger from the air hose. Vibration acceleration and frequency spectra for each tool were obtained off-line replicating actual working conditions and analyzed together with exposure time data for determining individual worker vibration exposure. Eight pneumatic vibrating power hand tools, representing tools commonly used in an automobile assembly plant, were studied. Spectra for the rotary and reciprocating power tools and had large distinct dominant fundamental frequencies occurring in a narrow frequency range between 35 Hz and 150 Hz. These frequencies corresponded closely to tool free-running speeds, suggesting that major spectral component frequencies may be predicted on the basis of speed for some tools.