Ergonomics program management in Tucuruí Hydropower Plant using TPM methodology.

Area of Science:

• Occupational Health and Safety
• Industrial Engineering
• Ergonomics

Background:

• Ergonomics process management is crucial for organizational health and performance.
• Total Productive Maintenance (TPM) is a methodology that can be integrated with corporate strategies.
• The Health Pillar within TPM specifically addresses workplace well-being and ergonomic considerations.

Purpose of the Study:

• To demonstrate the benefits of implementing Total Productive Maintenance (TPM) in ergonomics process management.
• To evaluate the impact of TPM on absenteeism, non-conformities, and organizational climate.
• To highlight the successful application of TPM at the Tucuruí Hydropower Plant.

Main Methods:

• Integration of ergonomics processes within the Health Pillar of the TPM methodology.
• Implementation of specific ergonomic actions and interventions.
• Alignment of TPM with corporate guidelines and strategic planning.

Main Results:

• A 12% reduction in absenteeism due to musculoskeletal disorders.
• Resolution of 77.0% of identified ergonomic non-conformities.
• A 44.8% increase in the Organizational Climate, positively impacting company performance.

Conclusions:

• The adoption of TPM methodology, particularly its Health Pillar, yields significant ergonomic benefits.
• Successful implementation requires strong administrative support and worker involvement.
• TPM is an effective management practice for enhancing safety, well-being, and overall performance in industrial settings.