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High-Quality Large-Magnification Polymer Lens from Needle Moving Technique and Thermal Assisted Moldless Fabrication

Ratthasart Amarit1, Atcha Kopwitthaya1, Prasit Pongsoon1

  • 1National Electronics and Computer Technology Center (NECTEC), Pathum Thani, Thailand.

Plos One
|January 15, 2016
PubMed
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A new needle moving technique fabricates high-quality, low-cost milli-size lenses for mobile microscopes. This method ensures bubble-free, high-tensile strength structures suitable for smartphone adaptation.

Area of Science:

  • Materials Science and Engineering
  • Optical Engineering
  • Microscopy

Background:

  • Increasing demand for affordable, high-quality optical components for mobile microscopy.
  • Existing fabrication methods for micro-lenses face challenges like bubble entrapment and high costs.

Purpose of the Study:

  • To develop a novel, cost-effective technique for fabricating milli-size lenses.
  • To create lenses with high tensile strength suitable for smartphone-based digital microscopes.
  • To overcome limitations of traditional lens fabrication methods.

Main Methods:

  • A novel needle moving technique combined with a thermal-assist moldless method.
  • Fabrication of milli-size lenses with integrated base structures.
  • Characterization of lens symmetry, smoothness, and resolution.

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Main Results:

  • Successfully fabricated bubble-free milli-size lenses with high tensile strength.
  • Demonstrated excellent symmetry, surface smoothness, and micron-scale resolution.
  • The technique avoids bubble entrapment, a common issue in dropping methods.

Conclusions:

  • The proposed needle moving technique offers a promising solution for mass-producing high-quality micro-lenses.
  • This method enables the cost-effective conversion of smartphones into digital microscopes.
  • It requires no expensive equipment, making it accessible for widespread adoption.