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Experiments on Ultrasonic Lubrication Using a Piezoelectrically-assisted Tribometer and Optical Profilometer
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A reciprocating optical in situ tribometer with high-speed data acquisition
S Becker1, U Popp1, C Greiner1
1Karlsruhe Institute of Technology (KIT), Institute for Applied Materials (IAM), Karlsruhe 76131, Germany.
The Review of Scientific Instruments
|September 3, 2016
Summary
A new optical in situ tribometer visualizes material interactions during friction. This advanced tribology tool captured a previously unobserved effect during the static-to-dynamic friction transition.
Area of Science:
- Tribology: The science of interacting surfaces in relative motion.
- Materials Science: Investigating interfacial phenomena under dynamic conditions.
Background:
- Understanding friction transitions is crucial but challenging due to buried interfaces.
- Direct observation of material interactions at the contact interface is highly desirable.
Purpose of the Study:
- To introduce a novel reciprocating optical in situ tribometer for real-time interface observation.
- To investigate the complex transition from static to dynamic friction with high temporal resolution.
Main Methods:
- Utilized a high-speed camera (up to 230,000 fps) integrated with an optical microscope (up to 2500x magnification).
- Employed an analog laser detection setup for friction force measurement (up to 500 kHz sampling rate).
- Implemented a linear positioning stage and piezo actuator for precise velocity control (500 nm/s to 100 mm/s).
Main Results:
- Successfully observed the interface of contacting materials, including optical transparent ones.
- Performed tribological experiments on textured brass hemispheres against sapphire discs.
- Revealed a previously unobserved effect during the static-to-dynamic friction transition due to high data acquisition rates.
Conclusions:
- The developed optical in situ tribometer provides unprecedented insight into interfacial tribological processes.
- High-speed, high-resolution data acquisition is key to uncovering complex phenomena like friction transitions.
- This technology advances the study of material interactions in relative motion.

