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Updated: Mar 13, 2026

3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects
Published on: August 4, 2020
The use of patient-specific implants in orthognathic surgery: A series of 32 maxillary osteotomy patients
Juho Suojanen1, Junnu Leikola2, Patricia Stoor1
1Department of Oral and Maxillo-Facial Diseases (Head: Risto Kontio) at the University of Helsinki and Helsinki University Central Hospital, Haartmaninkatu 4E, 00029 HUS, Helsinki, Finland.
Abstract:
The use of virtual surgery, patient-specific saw and drill guides, and custom-made osteosynthesis plates is rapidly spreading from deformity surgery to orthognathic surgery. Most of the commercially available systems are using computer-aided design/computer-aided manufacture (CAD/CAM) wafers to produce patient-specific saw guides. However, most plate systems provided are still the conventional "in stock" mini plates that can be individually designed by pre-bending according to the stereolithographic model of the patient. Custom made three-dimensional (3D) printed implants have earlier been demonstrated to be an ideal solution in deformity surgery and in reconstruction of complex posttraumatic cases. In this study, we report the novel use of patient-specific saw and drill guides combined with patient-specific 3D titanium alloy implants as a fixation system in maxillary movement after Le Fort I and bimaxillary osteotomies (n = 32). The implants were individually designed for each patient to follow anatomical structures and to provide exact positioning and stability of the repositioned maxilla.

