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Microfluidic Dry-spinning and Characterization of Regenerated Silk Fibroin Fibers
Published on: September 4, 2017
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Centrifugally spun PHBV micro and nanofibres.
Sarah J Upson1, Tom O'Haire2, Stephen J Russell2
1School of Mechanical and Systems Engineering, Newcastle University, Newcastle Upon Tyne, UK.
Summary
Centrifugal spinning of polyhydroxybutyrate-valerate (PHBV) fibers achieved high quality, with diameters of 0.5-3μm. This method offers high productivity for biomedical applications.
Area of Science:
- Polymer Science
- Biomaterials Engineering
- Textile Technology
Background:
- Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a biocompatible polyester.
- Electrospinning is a common method for producing PHBV fibers, but its productivity is limited.
- Novel methods for PHBV fiber production are needed for scalable biomedical applications.
Purpose of the Study:
- To investigate the feasibility of centrifugal spinning for producing polyhydroxybutyrate-valerate (PHBV) fibers.
- To characterize the morphology, mechanical properties, and production rate of PHBV fibers produced via centrifugal spinning.
- To evaluate the potential of these fibers for biomedical applications.
Main Methods:
- PHBV solutions were prepared at various concentrations.
- Centrifugal spinning was performed using a range of spin speeds and spinneret-to-collector distances.
- Fiber morphology was analyzed using microscopy.
- Mechanical properties (strength and modulus) were measured.
- Fiber production rate was calculated.
Main Results:
- Optimal fiber quality was achieved with a 25% w/v PHBV concentration, 9000 rpm spin speed, and 39.2 cm collector distance.
- Fibers exhibited diameters predominantly in the 0.5-3μm range.
- Production rate reached 11 km/min/needle.
- Average fiber strength was 3 MPa and average modulus was 100 MPa.
- PHBV fibers showed higher strength but lower stiffness compared to electrospun PHBV.
Conclusions:
- Centrifugal spinning is a viable and highly productive method for fabricating PHBV fibers.
- The achieved mechanical properties and high production rate suggest significant potential for PHBV fibers in biomedical applications.
- The biocompatibility of PHBV further supports its use in tissue engineering and regenerative medicine.

