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Full-field Strain Measurements for Microstructurally Small Fatigue Crack Propagation Using Digital Image Correlation Method
Published on: January 16, 2019
In situ stable crack growth at the micron scale
Giorgio Sernicola1, Tommaso Giovannini2, Punit Patel3
1Department of Materials, Imperial College London, Kensington, London, SW7 2AZ, UK. g.sernicola13@imperial.ac.uk.
This study introduces a new method to measure how cracks grow along grain boundaries in ceramics at the micron scale. Using in situ scanning electron microscopy and a double cantilever beam test, the researchers were able to directly observe stable crack growth in silicon carbide. They also used density functional theory calculations to support their findings. The results show that the method can accurately measure fracture energy at the level of individual grain boundaries. This could help improve the mechanical properties of ceramics by guiding grain boundary engineering strategies. The study does not claim that this is the only way to characterize boundaries, but it suggests that the technique may be useful for other ceramic materials.
Area of Science:
- Materials science and fracture mechanics
- Ceramic engineering and microstructural analysis
- Computational materials modeling
Background:
Fracture behavior in ceramics is heavily influenced by grain boundaries. These interfaces control how cracks propagate and affect material strength. Prior research has shown that grain boundary engineering can enhance mechanical properties. However, measuring the mechanical behavior of individual boundaries remains a challenge. Traditional methods lack the precision needed for such measurements. This gap motivated the development of new experimental approaches. No prior work had resolved the issue of characterizing single grain boundaries at the micron scale. This paper introduces a novel method to address this limitation. The technique allows for direct observation of crack growth at the boundary level.
Purpose Of The Study:
The goal of this research is to develop a method for measuring the mechanical properties of individual grain boundaries in ceramics. The study focuses on improving the accuracy of fracture energy measurements. The researchers aim to bridge the gap between theoretical predictions and experimental validation. They use a combination of in situ imaging and computational modeling to achieve this. The study specifically targets the challenge of observing stable crack growth at the microscale. The motivation stems from the need to inform grain boundary engineering strategies. The approach is designed to enable precise characterization of boundary behavior. This method could lead to better mechanical performance in ceramic materials.
Main Methods:
The researchers employed an in situ scanning electron microscopy-based double cantilever beam test. This setup allows for direct observation of crack propagation in real time. The experiments were conducted on silicon carbide single crystals. The method enables measurement of stable crack growth at the micron scale. The team also performed density functional theory calculations to support their findings. These computations focused on the surface energy of the same silicon carbide plane. The experimental and computational approaches were used in parallel. The results from both methods were compared to validate the technique.
Main Results:
The in situ experiments successfully captured stable crack growth in silicon carbide. The measured surface energy values aligned closely with the computational predictions. The double cantilever beam test provided high-resolution data on crack behavior. The study demonstrated the feasibility of characterizing individual grain boundaries. The fracture energy measurements were consistent across multiple trials. The thin glassy layer in the bi-crystal sample influenced crack propagation. The results suggest that the method can be applied to other ceramic materials. The combination of imaging and modeling strengthens the reliability of the findings.
Conclusions:
The study shows that in situ scanning electron microscopy can be used to measure crack growth at the microscale. The method provides a way to assess the mechanical properties of individual grain boundaries. The alignment between experimental and computational results supports the validity of the approach. The researchers propose that this technique can inform grain boundary engineering. The findings suggest that stable crack growth can be directly observed and measured. The method may help improve the mechanical performance of ceramics. The study does not claim that this is the only way to characterize boundaries. The authors suggest that further work could expand the applicability of the technique.
Frequently Asked Questions
The study demonstrates a method to directly measure stable crack growth at the micron scale using in situ scanning electron microscopy.
The test allows for real-time observation of crack propagation in silicon carbide, enabling precise measurement of fracture energy at the grain boundary level.
Grain boundaries significantly influence ceramic strength and toughness, so precise measurements can guide engineering strategies to improve these properties.
They provide theoretical surface energy values that align with experimental results, validating the accuracy of the in situ measurements.
Silicon carbide single crystals and bi-crystals with a thin glassy layer were used to study crack growth behavior.
The authors propose that the technique may be applied to other ceramic materials to improve mechanical performance through grain boundary engineering.

