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Optimized tableting for extremely oxygen-sensitive probiotics using direct compression
Rania Allouche1, Sébastien Dupont1, Alexandre Charriau1
1Université de Bourgogne Franche-Comté, AgroSup Dijon, PAM UMR A 02.102, F-21000, Dijon, France.
Abstract:
Faecalibacterium prausnitzii was previously recognized for its intestinal anti-inflammatory activities and it has been shown less abundant in patients with chronic intestinal diseases. However, the main problems encountered in the use of this interesting anaerobic microorganism are firstly its high sensitivity to the oxygen and secondly, its ability to reach the large intestine alive as targeted site. The aim of this study was to investigate the effect of direct compression on the viability of this probiotic strain after different compression pressure and storage using three different excipients (MCC, HPMC and HPMCP). The effect of compression process on cell viability was studied and a strategy was proposed to improve probiotic viability. Results showed that cell viability decreased almost linearly with compression pressure. MCC and HPMC seemed the most favorable carriers and after storage, each tablet exhibited a survival above108 CFU. Storage stability was obtained with a pressure of 201 MPa after 28 days at 25 °C, in anaerobic condition and with 11% relative humidity. Compression after a pre-consolidated stage improved clearly the survival rate due to lower temperature increase and lower shearing force. Thus, direct compression seems to be suitable in producing probiotics tablets with extremely oxygen-sensitive strains, and could provide sufficient protection during storage to expect therapeutic efficiency.
Insights
Direct compression can successfully produce viable Faecalibacterium prausnitzii probiotic tablets. This method ensures the anaerobic bacteria survive processing and storage, maintaining therapeutic potential for intestinal health.
Area of Science:
- Microbiology
- Pharmaceutical Technology
- Gastroenterology
Background:
- Faecalibacterium prausnitzii possesses anti-inflammatory properties beneficial for intestinal health.
- Reduced abundance of F. prausnitzii is linked to chronic intestinal diseases.
- Challenges in utilizing F. prausnitzii include oxygen sensitivity and ensuring gut survival.
Purpose of the Study:
- To evaluate the impact of direct compression on F. prausnitzii viability.
- To assess the influence of compression pressure and storage conditions on probiotic survival.
- To identify suitable excipients for enhancing probiotic tablet stability.
Main Methods:
- Investigated direct compression effects on F. prausnitzii using Microcrystalline Cellulose (MCC), Hydroxypropyl Methylcellulose (HPMC), and Hydroxypropyl Methylcellulose Phthalate (HPMCP).
- Assessed cell viability under varying compression pressures and storage durations (28 days at 25°C, 11% RH, anaerobic conditions).
- Employed a pre-consolidation strategy to mitigate temperature increase and shearing forces during compression.
Main Results:
- Probiotic cell viability decreased linearly with increasing compression pressure.
- MCC and HPMC demonstrated superior performance as carrier excipients.
- Tablets maintained a survival rate above 10^8 CFU after storage under optimized conditions (201 MPa).
- Pre-consolidation significantly improved survival rates by reducing thermal and mechanical stress.
Conclusions:
- Direct compression is a viable method for manufacturing tablets with oxygen-sensitive probiotics like F. prausnitzii.
- Optimized compression and storage conditions ensure probiotic stability and therapeutic efficacy.
- The study provides a strategy for producing stable probiotic formulations for intestinal applications.
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