Synthesis and Characterization of Bulk Nanostructured Thermoelectric Ca₃Co₄O₉

Nanostructuring has been proposed as an effective strategy for the reduction of the phonon contribution to the thermal conductivity, resulting in an increase in the figure of merit of thermoelectric materials. However, obtaining bulk samples presenting high relative density and nanometric grain size can be quite challenging, particularly in the case of ceramic phases. Only few examples have been reported and none in the case of Ca₃Co₄O₉. In this work, we used a sol–gel synthesis coupled with ball milling to prepare powders of Ca₃Co₄O₉ presenting a grain size as small as 4 nm. These nanopowders were then sintered at different temperature and pressures using the High-Pressure Field-Assisted Sintering Technique (HP-FAST). Relative densities up to 95 vol% where obtained while maintaining a nanometric grain size. The microstructural and electrical properties of the sintered samples have been characterized. The results show that in this oxide a reduction to the nanometric grain size produces a drastic reduction in the electrical conductivity, which cannot be compensated by the reduction in the thermal conductivity. The Seebeck effect, on the other hand, appears to be affected only marginally by the grain size and porosity.